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Day 60 of 365 · Beginner · Month 3: First systems

Valves and pressure regulators

The digital valve opens and closes with On, the pressure regulator holds the outlet at its Setting, the back pressure regulator only lets gas through from an inlet pressure.

Lesson 11 min Week 9

What you learn today

  • Open and close a digital valve
  • Pressure regulator via Setting
  • Tell back pressure regulators apart

The tank holds 8000 kPa of oxygen. Only a few kPa of it may enter the room at a time. Between the two sits no tap but a regulator – and for emergencies a valve that shuts everything off.

The digital valve

The digital valve (StructureDigitalValve) is a shut-off with a data port. It has no Open – you open it through On:

sbn VALVE HASH("Absperrung") On 1    # open
sbn VALVE HASH("Absperrung") On 0    # closed

When open it equalises both sides, in both directions. It does not pump, it only lets through where there is a pressure difference.

The pressure regulator

The pressure regulator (StructurePressureRegulator) pushes gas from input to output until the pressure from Setting is reached on the output side – or until the input is empty. It is the classic pressure reducer: behind a high-pressure tank it holds a supply network at a fixed pressure.

sbn REGULATOR HASH("Versorgung") Setting 200   # network at 200 kPa
sbn REGULATOR HASH("Versorgung") On 1

The back pressure regulator

The back pressure regulator (StructureBackPressureRegulator) looks at the other side: it only opens once the pressure from Setting is reached on the input side, and then lets the excess through. It is a relief valve: if a network rises above its value, it blows off.

Devicewatchestypical for
pressure regulatoroutputpressure reducer, supply
back pressure regulatorinputoverpressure protection, blowing off
digital valvenothing, only open/closedshutting off, emergency stop

Both regulators need power, 100 W, and switch with On. The digital valve gets by with 5 W.

Setting goes up to 60,795 kPa on both, from the factory they are at 50 kPa. And unlike the digital valve the regulators push like a small pump: every tick they move at least 101.325 kPa in 10 litres, even against higher pressure on the other side. So a pressure regulator fills its network even when the tank in front of it already has less pressure – until the inlet is empty.

Warning

Pressure and back pressure regulators are easily mixed up. Remember: the pressure regulator makes sure enough arrives behind it. The back pressure regulator makes sure it does not get too much in front.

Tip

The regulators' Setting values are settings – so they belong at the top as defines and are written once before the main loop.

Exercise

Task

A gas supply from a high-pressure tank. On the network: lever “Gasfreigabe”, digital valve “Absperrung”, pressure regulator “Versorgung”, back pressure regulator “Ueberdruck”, pipe analyzer “Netz”.

  • Before the loop: Versorgung Setting 200 kPa, Ueberdruck Setting 300 kPa and On 1.
  • Lever flipped: Absperrung open and Versorgung on. Otherwise both off.
  • If the analyzer on the network is missing, Absperrung stays closed and Versorgung off.

Hints

Hint 1

Three sbn before start: for the settings and the back pressure regulator.

Hint 2

You open the digital valve through On, not Open.

Hint 3

snanz tmp press is 1 as long as the analyzer delivers – hook it onto the release with and.

Quiz

4 questions. You pass from 60 % – the server does the grading.

Complete the day

  • Passed the simulator exercise
  • Passed the quiz with at least 60 %

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