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Day 213 of 365 · Pro · Month 8: Production

Controlling the furnace

Control the simple furnace with two pumps: let fuel in with hysteresis, ignite, vent exhaust on overpressure – and never both at once.

Lesson 20 min Week 31

What you learn today

  • Let gas in and out
  • Hold the temperature
  • Limit the pressure

For steel the furnace needs at least 900 K. A gush of fuel and a spark get it there – but every combustion drives the pressure up as well. Whoever only heats soon sits in front of a furnace at 30,000 kPa. The control therefore needs two hands: one on the fuel, one on the exhaust.

The plant

The simple furnace equalises with its pipes. So the chip controls the pipes:

  • Pump “Brennstoff” pushes a combustible mixture into the input.
  • Pump “Abgas” draws gas off the output.
  • Activate on the furnace ignites.

Holding the temperature

A hysteresis as with the room heater, only hotter: below 950 K it heats, from 1,100 K no more fuel comes in. In between the last state stays.

slt tmp temp T_OFF
and heat heat tmp
slt tmp temp T_ON
or heat heat tmp

It only ignites when fuel is coming and nothing is burning yet. Combustion tells whether it is already burning:

seqz spark burning
and spark spark tmp

Limiting the pressure

The second hysteresis the other way round: from 5,000 kPa the exhaust pump runs, only below 4,000 kPa does it stop again. For steel from 1,000 kPa is enough, so the reserve towards the top is large.

Never against each other

Fuel in and exhaust out at the same time would be a waste: the fresh fuel would go straight through the furnace into the exhaust. That is why the pressure locks the fuel:

seqz tmp vent
and tmp tmp heat

Only when the pressure is down again may it reheat. That costs a few seconds but saves fuel and keeps the two pumps from working against each other.

Warning

Exhaust from a furnace is hot and contains combustion products. It belongs in a line of its own to the outside or into a tank – never into the breathing air and never into an oxygen line.

If the furnace is missing, all readings are NaN, both hystereses drop to 0, and both pumps stand still. A furnace the chip cannot see gets no fuel.

Diagram

Temperature curve with hysteresis 21 °C 19 °C band: state is kept Heater on on off off On at 19 °C, off only at 21 °C – nothing switches in between.
Two hystereses: one for the temperature, one for the pressure. The pressure takes priority and locks the fuel.

Exercise

Task

Control the furnace “Ofen” for steel. The pump “Brennstoff” starts below 950 K and stops from 1100 K. The pump “Abgas” runs from 5000 kPa and stops below 4000 kPa. While exhaust is being vented, no fuel comes in. It ignites (Activate 1) when fuel is coming and Combustion is 0.

Hints

Hint 1

Heat: slt/and with T_OFF, then slt/or with T_ON.

Hint 2

Exhaust the other way round: sgt/and with P_SHUT, then sgt/or with P_VENT.

Hint 3

Fuel = heat and not vent; ignite = fuel and not burning.

Quiz

4 questions. You pass from 60 % – the server does the grading.

Complete the day

  • Passed the simulator exercise
  • Passed the quiz with at least 60 %

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